For OEMs and End Users pursuing Industrial Excellence

PREKIT: the smart TV-stick for your machines


Make any machine IoT-ready.

With PREKIT, you can connect your machines and enable real-time data collection from the production process. Deploy advanced analytics and AI optimized for industrial timeseries and maximum traceability.  Increase Quality.

Reduce your equipment's total cost of ownership.

Maximize your machines' OEE.

Reduce unplanned downtime.

Maximize machine productivity.

Manage asset-related risks.

Trusted by

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IoT-Lösung

Unlock the Full Potential of Your Machine Data

Our Machine Analytics Software, PREKIT, forms the foundation for intelligent production machines. It connects your machine’s process data with essential expert knowledge to provide precise insights into machine condition and generate concrete recommendations for action.

The key use cases include:

Remote Visibility

Empower maintainers, operators and field service technicians with a 360° view of the production process. So they can trace problems back to the source and plan action before leaving the office.

Predictive Maintenance

Increase machine availability by detecting, localizing and diagnosing potential failures through AI-enhanced condition monitoring. So technicians can work proactively and effectively instead of playing firefighters.

Predictive Quality

Identify deviations from your process's healthy state through AI-enhanced process monitoring to anticipate quality issues. So operators can react before they lead to waste.

Process Optimization

Use advanced analytics and process data to understand complex relationships between operating conditions, process parameters, and production KPIs. These insights offer actionable recommendations that can help improve productivity.

Usage-Based-Billing

Unlock new business models by letting PREKIT provide precise and transparent data for usage-based billing.

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Logo der Machine Analytics Software PREKIT
Zeigt Maschine verbunden mit PREKIT inklusive Frontend auf dem Laptop

Our Goal: Making it as easy as possible for engineers to access valuable production data – with our IoT solution PREKIT.

Seamless Integration in the Control Cabinet:
PREKIT is delivered on a pre-configured industrial computer, connects effortlessly to your PLC via Ethernet, USB, or CAN-Bus, and automatically identifies available data points. A tailored data model can then be configured for your specific machine type.
Edge-First:
By default, PREKIT captures, stores and processes data directly on Edge. This approach simplifies IT integration and ensures robust data security. You maintain control over when to shift workloads to a central instance within your network or to the cloud.
Develop without limitations:
Our open data architecture lets you execute your own roadmap with flexibility and easily integrate it into existing software solutions.

The key technologies for data-driven machine analytics

Data Collection
PREKIT makes your machine data easily accessible for engineering and optimization. This includes storing data such as process parameters, event logs, and sensor data. A secure VPN optionally allows remote access to your machines—anytime, from anywhere.
Dashboards
Access your machine data flexibly and use it for your own analysis—no IT expertise required. We integrate PREKIT with your preferred observability or business intelligence tools (e.g., Grafana, PowerBI), allowing you to visualize your data effortlessly and quickly create dashboards for KPIs like OEE or root cause analysis.
Make any machine IoT-ready.
Preconfigured Edge Gateway:
Equipped with various hardware interfaces (e.g., RJ45 Ethernet) and standards (OPC-UA, MQTT), along with local computing and storage capacity.
Flexible data storage and management:
Whether in the cloud, on a virtual machine within your company network, or on edge—you decide.
Optional:
- LTE data package
- Secure remote access via VPN

Starting at 25€ / month & machine

Root Cause Analysis
PREKIT gives you access to all relevant data, linked to system elements and failure modes for efficient fault diagnosis. The integrated AI automatically analyzes patterns and similar cases to provide valuable insights for your analysis.
Online Monitoring
Condition and process monitoring is only useful in practice when the algorithm is tailored to the process and its potential issues. Our DeepFMEA Framework guides you step by step through the entire process, helping you customize the monitoring to fit your machines perfectly.
Respond proactively to machine failures and address their root causes effectively.
Data-driven real-time monitoring:
PREKIT calculates virtual data points for each machine cycle and checks, based on your specifications, whether an alarm should be triggered.
Intelligent anomaly detection:
PREKIT combines your machine expertise with AI. This connection allows the AI to efficiently detect whether the process is running normally or if deviations exist, even in large data sets.
Interfaces for all users:
PREKIT allows for the integration of operator feedback, the use of graphical analysis tools for error diagnosis, and the clear classification and traceability of unusual data points.

Starting at 10'000€ / year
for up to 10 machines

Leading equipment provider benefit from Alpamayo's know-how and technology

Dr. Andreas Kunzmann
CEO
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Our innovative process for oxygen-free filling and seaming of cans is new in the beverage industry. Thanks to the data-based insights gained with Alpamayo's PREKIT software and its remote access option, we were able to adjust process parameters and machine design to increase process stability within a short time. Great collaboration with the Alpamayo team!

Sebastian Kohlhase
Head of Automation & Digital Solutions
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Alpamayo was a key partner in validating the benefits of our automation solution through data-driven analytics. With absolutely gratifying results after a smooth collaboration.

Dr. Sebastian Felder
Head of Data Science & Engineering
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The expertise and commitment of the Alpamayo team made our workshop extremely productive and informative. The practical insights and actionable recommendations will undoubtedly have a positive impact on our project.

Thomas Räber
Vice President
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Through comprehensive expertise, positive momentum, professional project planning, and excellent collaboration with Steinemann, Alpamayo has developed a functioning expert system within a few weeks.

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Whether you're a machine manufacturer or user, PREKIT is the machine analytics software tailored to your needs.

Discover how how PREKIT modules support your specific use case.

For OEMs

Use real-time insights from your customers' operations to continuously improve your products and provide proactive support before problems arise—even as an SME without a global service organization.

For End Users

Gain a competitive edge with PREKIT through predictive maintenance, machine monitoring, and process optimization — without having to follow the complex digital strategies of large corporations.